3D可视化和分析软件 | 制造缺陷分析 | 赛默飞

Reduce your design cycle, inspection times, and meet higher-level quality standards at a lower cost

Imaging techniques such as computed tomography are increasingly used in industry as a method for nondestructive testing, adding to standard CMM the ability to make digital measurements and detect and quantify defects inside a part.

We developed Thermo Scientific Avizo Software in collaboration with major industrial partners in the aerospace, automotive, and consumer goods industries. We have integrated expertise acquired over more than 10 years so that you can use Avizo Software to visualize, analyze, and inspect parts and materials acquired by CT systems and microscopy.

Avizo Software provides a comprehensive set of tools that address the entire research-to-production cycle: from materials research in off-line labs to automated quality control in production environments. With Avizo Software, you can reduce your design cycle and inspection times, while meeting higher-level quality standards at a lower cost.

Imaging data

Processing

Visualization

Analysis

可靠

凭借功能强大的分割和图像处理能力与工作流程以及与科学界和数千名研究人员超过 20 年的合作，现已证明，我们基于数字成像的工作流程为工业和科学问题提供了可靠解决方案。

定制

由于您的需求独一无二且不断变化，我们的软件解决方案非常灵活并且可以定制。借助我们的脚本编写界面（Python、TCL）、与 MATLAB 桥接以及编程 API，您可以扩展我们的软件解决方案并整合您自己的 IP（知识产权）。如果需要，我们的专业服务团队可以帮助设计符合您需求的独特解决方案。

自动化

凭借我们的自动化功能以及新增的不断扩充的在线插件存储库（Xtra 库），您可以将可重复工作流程封装成易于再现的方法流程。通过增加人工智能，非图像处理专家可以高效地进行分析，从而节省其在复杂分析上花费的时间，同时确保结果的一致性。

Defect Analysis

When designing a new mechanical part, prototyping its manufacturing process, monitoring quality on the production line, or inspecting it after it fails, X-ray CT combined with software applications allows you to optimize your design, increase production quality, and quickly fix a possible design flaw.

Avizo Software allows for detection and quantification of porosity, distribution, clustering, closest pore, distance to surface of the part), corrosion, cracks in metal alloys or polymer parts, delamination, gluing issues, change of density, or voids in the matrix in a composite material part, for instance.

Avizo Software can measure wall thickness and import CAD models to perform surface deviation analysis.

Defect analysis on compressor housing. Data courtesy of CyXplus.

Workflow creation and automation

While digital industrial inspection aims at improving production quality, the inspection process should also be able to provide cost reductions and support increased productivity. The ultimate goal is to fully automate complex inspection scenarios.

Avizo Software for industrial inspection provides an advanced recipe mechanism that allows defect detection and part characterization to be automated. For a particular inspection workflow, the recipe is created just once and can then be replayed at any time. The recipe includes advanced analysis processes that give meaningful insight about defects that are detected during the inspection. The automatically generated quantifiable measurements allow a proper assessment of the part’s quality. .

Report and trace

While digital industrial inspection aims at improving production quality, the ability to document the results generated during the inspection workflow and maintain a proper traceability of these results is of utmost importance.

Avizo Software for industrial inspection provides reporting and traceability mechanisms. The generation of these reports can even be automated through the recipe functionality. Reports can include 3D visualization snapshots of the generated results, as well as spreadsheets containing the results of the different analyses. Each result generated through the inspection workflow contains a history log describing the different steps leading to this particular result.

In-line integration

Complex inspection scenarios, combining multiple recipes on different sub-regions of the part or material, can be created using Avizo Software (in-line version). Scenarios can combine multiple steps of visual inspection and automatic or manual measurements. Inspector services run scenarios created with Avizo Software designer and will accept or reject a part according to automated or interactive acceptance and/or tolerance values associated with automatic and/or manual measurements.

Avizo Software directly connects Inspector services with the acquisition system, streamlining the inspection process. Avizo Software (in-line version) pre-processes data pushed to a DICOM/DICONDE server; performs pre-processing, such as multi-part splitting, part registration to reference model, and acquisition artifact reduction; then dispatches the pre-processed part to a scalable collection of Inspector services. At any time, the results of inspection scenarios can be accessed with Reviewer services, where each step of the scenario can be reviewed and a final decision on part acceptance made. Avizo Software also includes user administration, allowing assignment and management of different permission levels.

Techniques

纤维分析

Avizo 软件是一个一体式图像分析平台，可对纤维材料进行可视化、处理和定量分析。Avizo 软件能检测制造过程中的损坏，如基质开裂、纤维/基质脱粘或纤维断裂。材料中的缺陷可以局部（空隙、裂纹）或整体（横截面变形或错位）量化。

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孔隙分析

Avizo 软件是一个一体式图像分析平台，可对多孔材料进行可视化、处理和定量分析。Avizo 软件可以检测和分类各种类型的孔隙（例如连通孔隙和隔离孔隙；宏观孔隙和微观孔隙），即使是在具有表现形式复杂多变的伪影（例如 FIB-SEM 中的孔隙后效应）的图像上。

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孔隙网络分析

Avizo 软件是一个一体式图像分析平台，可对多孔材料进行可视化、处理和定量分析。该扩展模块可将孔隙空间转换为表示孔隙及其连通性的模型（孔隙网络模型），然后在此模型上对各种属性进行颜色映射。它还可以根据其属性对模型进行孔隙空间高级统计（空隙尺寸分布、孔喉尺寸分布、通道长度等）和过滤。

渗透率分析

Avizo 软件是一个一体式图像分析平台，可对材料进行可视化、处理和定量分析。Xlab 扩展模块具有数值模拟功能，可计算绝对渗透率、热导率、电阻率和分子扩散系数。

故障分析

Avizo 软件提供了一个快速而强大的网格划分引擎，可根据 3D 标签图像自动创建仿真网格。Avizo 软件从大型多材质分割图像中生成具有平滑且一致界面的高质量网格。您可以精细控制元素大小分布，而 Avizo 软件保留了细微结构和拓扑特性。网格可以与边界条件一起导出为主流解算器可识别的格式。Avizo 软件还可导入解算器的输出，以便使用高级可视化工具对结果进行后处理。

晶粒分析

Avizo 软件是一个一体式图像分析平台，可对晶粒进行可视化、处理和定量分析。Avizo 软件提供了多种先进工具，可对晶粒、其大小、分布和形状进行检测、分割和分析，即使是在具有伪影的复杂图像上。然后，可对晶粒进行过滤、分类和分析，以确保完整提取大小、分布和形状的统计信息。Avizo 软件还提供了通过容易定制的配方来自动化和重复分析的工具。

颗粒分析

Avizo 软件是一个一体式图像分析平台，可对颗粒进行可视化、处理和定量分析，从而提高材料的性能，无论材料是催化剂、合金还是聚合物。Avizo 软件提供了先进工具，可对颗粒进行检测、分割和分析。然后，可对颗粒进行过滤、分类和分析，以确保完整提取大小、分布和形状的统计信息。Avizo 软件还提供了通过容易定制的配方来自动化和重复分析的工具。

纤维分析